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Microtoroid resonators are one of the most sensitive chemical sensing technologies. However, coupling light into microtoroids typically requires equipment such as vibration-isolation tables and piezoelectric nanopositioning stages. Translating microtoroids to platforms with small size, weight, power, and cost for chemical vapor sensing remains a challenge. We demonstrate an approach to position photonic nanostructures on the surface of microtoroids to facilitate free-space coupling via inexpensive optics. We have designed the nanophotonic coupler using finite element simulations with novel boundary conditions to accommodate a large simulation domain. The nanophotonic coupler is assembled using a custom manufacturing platform based on automated optical tweezers.
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