Dr. Alexander Starikov
at I & I Consulting
SPIE Involvement:
Conference Program Committee | Editorial Board Member: Journal of Micro/Nanolithography, MEMS, and MOEMS | Editorial Board Member: Journal of Micro/Nanopatterning, Materials, and Metrology | Author | Editor | Instructor
Area of Expertise:
microlithography, patterning , dimensional metrology, alignment, overlay , metrology, design, process integration , OPC, IC Design Rules, DR validation , process development, improvement, control , efficient development and manufacture
Profile Summary

Interests: Technologies and applications for manufacture of thin film devices such as ICs, integrated optics, MEMS.

Managed Intel’s first Proteus OPC technology transfer to Shrink. Executed novel model-based design validation and process margin improvement. Met Shrink yield objectives on the 1st lot out accelerating technology qualification and conversion to Shrink of LOGIC products; a $100M gain.

Investigated resolution enhancement for microlithography. Invented and implemented an effective 2-D OPC using an e-test sized serif design, automated insertion and validation. Extended lithography process window, at yield and on POR process, from k1=1.0 to 0.5 achieving 4x lower transistor power. Sparked an industry-wide interest in OPC leading to decade of lithography extensions and explosive growth of CAD/EDA, mask making, inspection, and metrology.

After GCA alignment post-mortem, lead alignment- and overlay-related projects. As IBM consultant to step-and-scan JD with Perkin-Elmer characterized performance issues, modeled them, estimated errors. Established effective performance metrics, now standard. Built IBM TD infrastructure, a record of achievements and technology leadership. Influenced equipment vendors and consortia; industry-wide, 20x error reduction in 5 yrs. Co-developed SEM-based overlay metrology. Contributed overlay metrology content in SEMI standards and INTRS. VLSI Research: “forever changed overlay measurement requirements”.

Lead overlay development in IBM-Siemens-Toshiba DRAM alliance; eliminated "overlay control as a technology roadblock".

Invented effective dose and focus monitors for applications with optical metrology tools.

Managed Ultratech Alignment/Metrology Engineering. Supported Applications and strategic customers. Delivered wafer global and fine alignment in narrow scribe. Developed stepper self-metrology, accelerated improvement of alignment, column stability, and matching. Enabled new market penetration and system sales.
Publications (12)

SPIE Journal Paper | 21 December 2023 Open Access
JM3, Vol. 22, Issue 04, 041601, (December 2023) https://doi.org/10.1117/12.10.1117/1.JMM.22.4.041601
KEYWORDS: Electron beam lithography, Overlay metrology, Integrated circuits, Metrology, Lithography, Dimensional metrology, Scanning electron microscopy, Process control, Optical proximity correction, Inspection

SPIE Journal Paper | 17 June 2019 Open Access
JM3, Vol. 18, Issue 02, 021201, (June 2019) https://doi.org/10.1117/12.10.1117/1.JMM.18.2.021201
KEYWORDS: Overlay metrology, Scanning electron microscopy, Metrology, Optical lithography, Integrated circuits, Edge detection, Critical dimension metrology, Control systems, Distance measurement, Data analysis

SPIE Journal Paper | 30 June 2016 Open Access
JM3, Vol. 15, Issue 02, 021401, (June 2016) https://doi.org/10.1117/12.10.1117/1.JMM.15.2.021401
KEYWORDS: Metrology, Overlay metrology, Control systems, Optical lithography, Process control, Integrated circuits, Lithography, Critical dimension metrology, Optical proximity correction, Image processing

SPIE Journal Paper | 26 June 2015 Open Access
JM3, Vol. 14, Issue 02, 021101, (June 2015) https://doi.org/10.1117/12.10.1117/1.JMM.14.2.021101
KEYWORDS: Process control, Metrology, Critical dimension metrology, Electron beam lithography, Optical lithography, Optical proximity correction, Scanning electron microscopy, Calibration, Device simulation, Directed self assembly

SPIE Journal Paper | 25 March 2014 Open Access
JM3, Vol. 13, Issue 01, 011201, (March 2014) https://doi.org/10.1117/12.10.1117/1.JMM.13.1.011201
KEYWORDS: Metrology, Inspection, 3D metrology, Process control, Integrated circuits, 3D modeling, Manufacturing, Roads, Standards development, Control systems

Showing 5 of 12 publications
Proceedings Volume Editor (7)

Showing 5 of 7 publications
Conference Committee Involvement (26)
Metrology, Inspection, and Process Control XXXIX
23 February 2025 | San Jose, California, United States
Metrology, Inspection, and Process Control XXXVIII
26 February 2024 | San Jose, California, United States
Metrology, Inspection, and Process Control XXXVII
27 February 2023 | San Jose, California, United States
Metrology, Inspection, and Process Control XXXVI
25 April 2022 | San Jose, California, United States
Metrology, Inspection, and Process Control for Semiconductor Manufacturing XXXV
22 February 2021 | Online Only, California, United States
Showing 5 of 26 Conference Committees
Course Instructor
SC1158: Metrology of Image Placement
This course discusses metrology of pattern placement (registration, alignment, and overlay) in IC manufacture. Starting with definitions of pattern width and placement, in design and in patterned materials, it rigorously summarizes dimensional metrology. Going from dimensional metrology on photomasks to wafer alignment, then to overlay, it gradually introduces and reviews the key technologies, applications practices and limitations. In-depth coverage of optical image-based overlay metrology is leveraged to introduce Advanced Imaging-, diffraction-, and SEM-based OL metrology. Graphic accounts of how measurements are made and of metrology-process interactions, quantitative evaluations of tool- and process-related errors lead to discussion, drilling into specific technical details and general methods. As attendees begin to notice applications and technology gaps, discuss issues and propose solutions, they gain vicarious familiarity with this field and a practical understanding of how things work, expanding their know-how and technology outlook. <br/> Not required to run a metrology tool in production, this is a prerequisite for effective troubleshooting and engineering changes, continuous improvement and TD.
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