KEYWORDS: Microfluidics, Polymers, Actuators, Control systems, Lab on a chip, Polymeric actuators, Nanocomposites, Tolerancing, Chemical elements, Lithography
Due to the ease of fabrication and localized response to stimulus (pH, ionic strength,
or heat), many researchers have employed stimuli-responsive hydrogels such as
poly(N-isopropylacrylamide) (PNIPAAm) as excellent biocompatible materials for
microfluidic actuators. We have previously presented the design and fabrication of a
mechanically flexible diaphragm-based actuator by employing a reservoir of thermally
responsive hydrogel PNIPAAm and a conductive nanocomposite polymer (C-NCP)
heater element. We now present the construction, characterization, and simulation of a
hydrogel-based microvalve and its application for flow control with a new inexpensive
and efficient flexible heater.
In this work, we have fabricated the microvalve using traditional microfabrication and
soft lithography processes. We accurately pattern and insert the hydrogel plug structure as
a fluidic control component within a microfluidic channel. We demonstrate that swelling
and shrinking of the hydrogel plug in the microchannel results in closing and opening of
the valve. New simulations of the hydrogel plug design were employed using COMSOL®
Multiphysics to show the pressure distribution and hydrogel plug movement as well as
fluidic velocity in the simulated channel. We then compare the theoretical computed
value with the prediction of the COMSOL simulation result which verifies the
functionality of our hydrogel plug microvalve design.
We present the design, fabrication and characterization of a mechanically flexible diaphragm-based
microvalve actuator employing a reservoir of the thermally responsive hydrogel PNIPAAm and a
conductive nanocomposite polymer (C-NCP) heater element. The microvalve actuator can be
fabricated employing traditional soft lithography processes for fabrication of all components,
including the tungsten-based C-NCP heater element, the hydrogel reservoir, and the deflecting
polymer membrane. Shrinking of the hydrogel under the application of heat supplied by the flexible
heater, or the removal of this thermal energy by turning off the heater, forces the diaphragm to move.
The silicone diaphragm actuator is compatible with a normally-closed polymer microvalve design
where-by the fluidic channel can be opened and closed via the hydrogel diaphragm actuator, in
which the hydrogel is normally swollen and heating opens the valve via membrane deflection. Our
prototype hydrogel actuator diaphragms are between 100-200 micrometers in diameter, and
experimentally deflect approximately 100 micrometers under heating to 32 degrees ºC or above,
which is sufficient to theoretically open a microvalve to allow flow to pass through a 100
micrometer deep channel. We characterize the flexible tungsten C-NCP heaters for voltage versus
temperature and show that the flexible heaters can reach the hydrogel transition temperature of 32
degrees °C at approximately 13-15 V. We further characterize the hydrogel response to heat, and
diaphragm deflection using both hot plate and flexible C-NCP heater elements. While our results
show diaphragm deflection adequate for microvalves at a reasonable voltage, the speed of deflection
is currently very slow and would result in slow microvalve response speed (30 seconds to open the
valve, and 120 seconds to reclose it).
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