We present high-power fiber-coupled pump modules utilized effectively for ultra-high power single-mode (SM) fiber lasers. Maximum output power of 392 W was achieved at 23 A for 915 nm pump, and 394 W for 976 nm pump. Fiber core diameter is 118 μm and case temperature is 25deg. C. Polarization multiplexing technique was newly applied to our optical system. High-reliability of the laser diodes (LD) at high-power operation has been demonstrated by aging tests. Advanced package structure was developed that manages uncoupled light around input end of the fiber. 800 hours continuous drive with uncoupled light power of 100 W has been achieved.
High-brightness and high-efficiency fiber-coupled pump module has been developed with newly designed laser diodes and improved spatial optical system. High-power operation was realized by widening laser stripe width. The optical system of the module consists of only spatial multiplexing, not using polarization or wavelength multiplexing technique. Therefore it has advantages that no power loss at a polarization beam combiner or gratings, low material costs of optics, and high excitation efficiency by single wavelength excitation for a fiber laser. The peak power conversion efficiency of the module is 65.6% at 120 W output power, and its efficiency maintains more than 60% up to 220 W at 19 A driving current, and the maximum output power is 252 W at 23 A, at 25 degrees C heat sink temperature. The fiber outside diameter of the module is conventional 125 μm. Center wavelength of the laser is 915 nm.
High-brightness laser diode module over 300 W with 100 μm core/NA 0.22 fiber has been developed by integrating the several tens of optimally designed single emitter laser diodes in a newly designed package. We employed the Asymmetric Decoupled Confinement Heterostructure (ADCH) and the wide strip width to increase the durability for the catastrophic optical damage. High fiber-coupling efficiency was obtained with the uniquely designed micro-optical system. In addition, low thermal resistance made it possible to operate higher power. As a result, 300 W power was achieved without thermal rollover at 15.5 A with significantly high reliability. The high-brightness modules have a great advantage for high power fiber lasers such as 10 kW and beyond.
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